Thursday, April 25, 2013

Salvage French Door Arbor

Doors, doors, doors!  What fun it is to rescue a lovely old door, or pair of doors, and give them new purpose.  I also love how an arbor frames a gate, drawing ones eye and inviting them to come and see what is on the other side.  So, why not an arbor made of old doors?!


Again, I am urging everyone to visit their local building salvage stores and see what fun projects you can come up with giving new life to something old.  I found a pair of 24 inch wide French Doors at my local Habitat For Humanity ReStore.  These beauty's were only $8 each.  So, add in another $4.50 for some 2 x 4's and you have a sturdy and attractive arbor for less than $25.  That is a big savings over the typical lattice arbors you see sold in big box stores.

Here are the lovely doors that I started with.


I then measured the thickness of the doors.  This would be the thickness of the notches I would cut into the 2 x 4's for the top.  I also measured the width of the 2 gate posts to determine how far apart the notches should be on the 2 x 4's.  Once I determined the total width of the top connector beams I miter cut the ends of the 2 x 4's at a 45 deg. angle for a little flair.  My apologies for not getting a picture of this next step, but I marked off the size I needed the notch to be ( the thickness of the doors) and made several straight cuts only half way deep, setting the 2 x 4 on it's side and using the miter saw.  After making several cuts close together I used a chisel and hammer to remove the remaining wood in the "notch zone".  This is how it looks when you are done.

If you are going to paint your top connector beams I suggest you paint them before assembly as I did.


I laid the doors on their sides and attached the top beams with screws to the top of the door. Please ignore the expert photo with finger in the way, you get the idea ;-)


Then set the arbor up in place.  Due to the weight of the doors, I suggest that you get some fencing brackets and anchor the arbor to the gate posts for extra stability. 


So inexpensive and so easy!  Now I need to plant my climbing roses and wait.  In the meantime I will just have to imagine it covered in beautiful orange and red roses.

Thank you for stopping by, now get on out there and rescue an old door and have some fun with it!

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